Precision PCBA Wire Harness Solutions
At Fanway, we engineer and manufacture complex PCBA wire harnesses that meet exact customer specifications. Our solutions combine rigid PCB technology with custom cable assemblies to create reliable interconnections for demanding applications.
What We Deliver?
Custom cable assemblies integrated with PCBAs
High-density wiring solutions for space-constrained designs.
Ruggedized constructions for harsh environments.
EMC-compliant designs for critical applications.
Key Features
✔ Engineered for Reliability
IPC-certified manufacturing processes
100% AOI inspection and functional testing
Validated through environmental stress testing
✔ Designed for Performance
Optimized cable routing and strain relief
Shielded constructions for EMI protection
High-temperature and chemical-resistant materials
Our Manufacturing Process
1. Design Engineering
Schematic capture and harness layout
3D modeling (CAD/Altium)
EMC simulation and design validation
2. Precision Fabrication
Automated wire cutting/stripping
Crimping and soldering per IPC standards
Molded strain relief and overmolding
3. Quality Validation
Continuity and hi-pot testing
Mechanical stress testing
Environmental testing (thermal, vibration)
Technical Specifications
|
Parameter |
Capability |
|
Wire Gauge |
30AWG - 8AWG |
|
Connector Types |
TE, Amphenol, Molex, JST |
|
Temp Range |
-55°C to +125°C |
|
Voltage Rating |
Up to 600V |
|
Testing Standards |
IPC-A-620 Class 3 |
Why Customers Choose Us
25+ years of wire harness experience.
Full design support from concept to production.
Flexible volumes from prototypes to mass production.
Complete box build capabilities.
