Advanced Complex Rigid-Flex PCB Solutions
Rigid-Flex PCB combines rigid and flexible circuit technologies, delivering perfect performance in high end electronic applications. With three-dimensional adaptability, enhanced reliability, and space saving advantages, complex Rigid-Flex PCBs are widely used in aerospace, medical devices, automotive systems, and consumer electronics. As a trusted PCB manufacturer and supplier, we provide high performance Rigid-Flex PCB solutions to meet design requirements.
Precision Manufacturing Process
Lamination Technology
High temperature, high pressure bonding ensures strong integration between rigid and flexible layers for long term reliability.
Laser & Mechanical Drilling
Precision drilling (laser: 4mil, mechanical: 6mil) and advanced plating ensure the best electrical connections.
High Precision Etching & Forming
Fine-line etching (min. 2.5mil trace/space) creates detailed circuitry, and forming ensures optimal fit for 3D designs.
Quality Assurance
Testing includes electrical performance checks, AOI (Automated Optical Inspection), and mechanical stress tests, complying with IPC standards.
Our Manufacturing Capabilities
✅ Design Support
DFM (Design for Manufacturing) analysis to optimize layouts, 3D modeling & simulation for rigid-flex integration.
✅ Advanced Technology
Laser micro-drilling (4mil precision), high-density interconnects (HDI), and controlled lamination for strong layer bonding.
✅ Strict Quality Control
100% electrical testing, AOI, and IPC-compliant processes ensure reliability in extreme conditions.
✅ Fast Prototyping & Scalable Production
Our quick prototyping service to speed up development, and low-to-high volume production meet all your project needs.
Technical Specifications
|
Category |
Specifications |
|
Layer Count |
2-30 layers (or customize) |
|
Thickness Range |
0.1mm – 6.0mm |
|
Bending Radius Dynamic |
5x thickness / Static: 3x thickness |
|
Min. Line Width/Space |
2.5mil / 2.5mil |
|
Drilling Precision Laser |
4mil (±25μm) / Mechanical: 6mil |
|
Material Options |
DuPont PI, Adhesive/Adhesive-less, FR4, High-Frequency, Aluminum substrates |
|
Surface Finishes |
ENIG, HASL, OSP, Immersion Silver, Electroplated Gold |
|
Reliability Testing Dynamic bending |
100,000 cycles / Thermal shock: -65°C ↔ 150°C (500 cycles) / UL94 V-0 |
Why Choose Us?
✔ Proven Expertise:12+ Years of experience in high-complexity Rigid-Flex PCB manufacturing.
✔ Advanced Technology:Precision laser drilling and lamination for high-density, reliable designs.
✔ Full-Service Support: From design optimization to full-scale production, we ensure smooth execution.
✔ Certified Quality: ISO, UL, and IPC-certified processes for guaranteed performance.
